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Rainwater harvesting: using the weather to pay your bills
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Roberteurom
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MichaelBet
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LarrySwere
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With competition remaining fierce within the market, printers are focusing more on productivity and profitability and finding that process-less/chemistry-free plates can maintain or grow their current production throughput in addition to reduce their existing plate processing costs while producing high-quality products and accruing tremendous savings and simplifying production through the prepress department towards the pressroom. Golden Circle Graphics, a 2 million printer with 20 employees situated in Jackson, Tennessee, became the primary user of Agfa&rsquo;s :Azura chemical-free thermal plates in North America. Once installed, :Azura provided three critically components for Golden Circle: lowering costs (no chemistry to obtain), time savings (almost no time invested in chemical processes) and tweaking good quality. What drove us into this became the fee on the chemistry, that was throughout the roof, says Joel Maners, a co-managing director and partner together with Neil Maners. We were spending $400 a week on chemistry alone therefore we were forced to maintain your chemistry whether we tried it you aren't. The ultimate treatment for us was for taking away the chemistry minimizing the prices. With :Azura, we&rsquo;ve been capable to accomplish that. He continues, We did our de-linearization test, setup our curves and that we were willing to go. We get excellent results through the :Azura plate using 175 lpi conventional screening. It is stable on press plus the ink-water balance holds well. It now takes us about six minutes per plate through the start from the process to have to press. With the earlier plate it took from 40 minutes for an hour. We were using one oven for both pre-bake and post-baking, since i was struggle to afford two ovens. If we added up the many time it took to acquire the oven the correct temperature for every single procedure, to perform one plate throughout the pre-bake and post-bake processes was ready thirty minutes. That&rsquo;s only to long. Overall, making one plate took about a hour. With :Azura, we accomplish it within a-tenth any time. It&rsquo;s nice not to ever should bother about plate issues. Target Information Management, a printer of direct mail, stock forms, custom printing, and general commercial printing, had become the sixth site inside US and first inside the state of Michigan to start with using Fujifilm&rsquo;s Brillia HD PRO-T processless thermal plate in February 2006. Located away from Lansing, Michigan in Okemos, the nine-employee company was switching to computer-to-plate and wanted to look at a measure further into processless plates. We were spending excessive cash on composite films from my service bureau to win jobs, recalls John Harris, the firm&rsquo;s v . p .. As we researched direct-to-plate at Print 05, processless plates were the trend. For a compact shop like ours, we didn&rsquo;t need to saddled together with the chemistry costs, disposal, refrigeration, and heating for conventional thermal plates. After researching the number of plates about the market, we chose to make use of Fuji&rsquo;s PRO-T plates on both our Komori Lithrone 26-inch four-color sheetfed press and our two Didde web form presses. In yesteryear few months that individuals&rsquo;ve been while using plates, we&rsquo;re happy with the performance in the Fuji PRO-T plates, says Harris. They give to us run lengths in far more than 100,000 impressions and unlike prototypes of these plate we got for the show we had arrived delighted to discover them improved by having an easily visible image within the burned plate. We&rsquo;re now winning jobs that any of us didn&rsquo;t win before and not wasting time in production. In June 2006, Lee Printing Company, loved ones-owned commercial printer positioned in Clinton Township, Mich. was the primary print shop inside the US to start with using Heidelberg&rsquo;s Saphira Chemfree thermal plate solution. Founded in 1889, the nine-employee shop prints a range of general commercial materials, including business cards, letterhead, envelopes, fliers, programs, brochures, posters and labels for the local customers. Lee Printing offers design, printing, cutting, die- cutting, folding and direct mail services. During the purchasing process in our first four-color press from Heidelberg, a Speedmaster SM 52, in April 2005, we immediately were attracted for the combination with the Suprasetter and also the Saphira Chemfree plates, says Keith Lesperance, Chief Operating Officer, Lee Printing Company. The Suprasetter dramatically increased our speed and productivity. A job that used to look at us 3 days to process with two prepress employees now takes our press operators only four hours. The chemistry-free plates will not require any maintenance, and we&rsquo;re saving some time and money. The Saphira Chemfree Thermal Plate is often a traditional aluminum grained printing plate which utilizes a brand new coating technology called micro spheres. The latex-based micro sphere coating is non-ablative and eliminates traditional thermal plate processing variables. The Suprasetter&rsquo;s patented thermal laser (830 nm) is utilized to bond the micro spheres on the base metal and expose home plate, forming the printing image. The Saphira Chemfree Thermal Plate uses no developer, no water no large footprint processor. The technology reduces chemical costs through the elimination of high-volume water and waste associated while using traditional thermal process and is particularly green. Another shop seeking an environmentally-friendly solution was The Graphic Arts Group, the whole-service commercial printer in San Antonio. Since it turned out established over 80 a long time ago, family members-owned firm has exploded from an immediate print shop with a full-color house producing stationery packages, brochures, postcards, business cards, magazines, newsletters plus a selection of other materials. As we evaluated systems for in excess of 12 months, our primary criteria were minimizing impact about the environment while maximizing the advantages of computer to plate (CTP), says Dan Callaway, president in the firm. With the Kodak MAGNUS 400 imaging oral appliance Kodak THERMAL DIRECT non-process printing plates, we contain the best of all possible. Chemical usage may be reduced beyond our expectations, productivity has grown even as we image more plates by the hour, and output quality hasn't ever been better. By shortening the platemaking cycle, we&rsquo;re producing more jobs per shift and increasing production efficiency. The Kodak THERMAL DIRECT plate is often a non-process plate featuring a regular grained and anodized aluminum substrate. Based on fourth generation thermal technology, the dish doesn&rsquo;t require use of your processor, or modifications to imaging devices or press. Nova Offset, a 46-year-old general commercial printing firm positioned in New York City, moved from film to computer-to-plate in late 2002 choosing make use of Presstek&rsquo;s Anthem chemistry-free plates. Within earlier times 11 weeks, the firm initiated a policy of to make use of Presstek&rsquo;s newer version, Anthem Pro chemistry-free plates, in conjunction with Presstek&rsquo;s Dimension450Excel computer-to-plate system. Nova Offset uses 1,000 one,500 plates monthly on its Heidelberg 14 x 20-inch sheetfed presses. We&rsquo;ve certainly experienced faster productivity, reduced chemistry costs, greater quality, relates Lance Burns, second in command of Nova. What used for taking us an hour or so of straight time now only takes 20 min. We&rsquo;ve eliminated chemistry costs of $300 to $400 30 days and eliminated usually the one-hour-a-week cleaning as well as-and-a-half-hour-a-month plate processor cleaning. But after investigating all of the process-free, chemistry-free plates around the market, I select the Presstek plate because that it was the only 1 that could possibly be found in daylight. Here in Manhattan, space can be a premium and making use of the Anthem Pro we would not desire a darkroom. I are able to use that space more wisely. Burns says how the new Anthem Pro is really a grainer plate that runs easier compared to original Anthem plate. By switching to computer-to-plate, Burns says which he&rsquo;s experienced an enormous improvement in quality and producing faster, finer dots by with all the Dimension450Excel. Debora Toth is usually a freelance writer who did from the graphic arts niche for 25 years or so. She may be reached at DeboraT@aol.com. .
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Michaeljuisk
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Dec 2016
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